TH
JPIoT Solutions
Example of our system development utilizing IoT solutions
1. Visualization of product storage location
We developed a system that allows workers to check storage locations using handheld devices. By scanning the QR code of the product on a picking list, the scanned data is sent to the server via Wi-Fi (Wireless Network). The system then searches for the storage location and automatically activates a signal light at the target product’s location. This helps workers save time by immediately identifying where the product is stored. Additionally, it prevents operational mistakes during the picking process, thereby increasing work efficiency.
System Features
1) Signal light operation via QR code scanning
Workers can pick up products accurately because the storage location is clearly indicated.
2) Signal light setup via Wi-Fi
Without the need for LAN cabling, the workspace remains neat and tidy, and maintenance is easier.
2. Visualization of loading status
We developed a logistics management system to visualize the status of product loading into trucks. In this system, we set up Patlite’s LED signal tower lights to monitor the progress of product loading. If the wrong product is loaded, the system will promptly trigger the LED signal tower lights, causing the red signal light to turn on. This allows both workers in the loading area and supervisors in the office to view the same status simultaneously, enabling immediate problem-solving.
System Features
1) Real-time product loading status display
Product loading status is displayed in real time by Patlite’s LED signal tower lights, ensuring that workers and supervisors are always aware of the working status.
2) Work progress display
Work progress is continuously displayed, allowing workers and supervisors to monitor it at all times.
3) Red light and alert sound activation
The red light and alert sound will be triggered when any problem occurs, such as when a worker loads the wrong product into the truck. This ensures that both workers and supervisors are immediately aware of the issue, enabling them to investigate and solve the problem instantly.
3. D-QiTs Kaizen IoT Solutions
If your organization places a high priority on implementing Kaizen, we recommend the D-QiTs Kaizen IoT solution. This solution enables comprehensive visualization of data collected from machinery on the production line, utilizing Denso IoT Data Share.
Image of using IoT Data Share for machine data collection
The system displays machine operation results, enabling immediate detection of abnormalities. It also provides real-time comparison between Plan and Actual, along with any resulting gaps. Additionally, it shows cycle time graphs for each production line, allowing identification of the exact point where an abnormality occurs, which can then be analyzed to determine the cause of bottlenecks.
The D-QiTs service also includes on-site image recording with cameras. When an abnormality occurs, the recorded footage can be reviewed to accurately diagnose and address the issue.
In addition to the IoT devices included in this solution, we offer data analysis services by experts from Denso International Asia. These services involve calculating OEE (Overall Equipment Effectiveness) using machine operation data and identifying losses that occur during production.
Furthermore, we offer strategic guidance on fostering a continuous Kaizen culture, making it a habitual practice to facilitate the transition to a lean production system and, ultimately, the automation of production control.
Click here to download D-QiTs Kaizen IoT leaflet
Read more: Going beyond ‘Visualization’ in manufacturing with ‘D-QiTs’
If you are interested in D-QiTs Kaizen IoT, please feel free to contact us by filling in our Inquiry Form
